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Inspect a Forklift
OSHA and HRSDC report that over 10,000 workplace injuries related to fork lifts take place every year. Driver error is the cause of many of these accidents. Lack of appropriate equipment inspection and maintenance causes numerous others. Maintenance and operation of a forklift is not only the cause of personal injuries, but also of damage to property. Forklifts could damage overhead pipes, sprinklers and building structures, and other equipment when improperly used. The following day by day inspections should be carried out in order to reduce the possibility of forklift mishaps.
Turn off the engine before inspecting various fluid levels: fuel, engine oil, hydraulic oil, coolant and brake fluid. The tires should be checked for indications of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest must be attached securely. Do a visual check of the top-clip retaining heel and pin. Then perform an inspection of the hydraulic hoses, mast chains, stops and cables. Ensure that the finger and overhead guards are firmly attached.
The LP fueled forklift has propane tanks which have to be inspected for rust, corrosion or damage. The battery's electrolyte levels and charge need to be tested periodically. Seat belts have to be checked for wear and tear. Check to make sure the owner's manual is kept on-board the forklift in a storage compartment. Test the seat belt to make sure the latches are secure. Check the hood latch to ensure it is functioning as it should.
To make sure there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Test the steering controls and the accelerator. The service brake and the parking break must be working correctly.
The tilt control and drive control must be checked to guarantee proper functioning in both forward and reverse. Check the functioning of the hoist and lowering control, and the attachment control. Check the lights and horn. Afterward check the wipers, heater and defroster to make certain they are working well. Inspect every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance involves checking tires and replacing damaged or worn tires. Different kinds of forklifts are intended to be utilized with particular kinds of tires: pneumatic, polyurethane or solid. Tire kinds differ depending on things such as frequency and duration of use, load weight and ground surfaces. To change a forklift tire you will need the following tools: tire press, spare tires and forklift jack. Replacing your forklift tires periodically is vital to help prolong the equipment's lifespan.
Instructions
1 Inspect the tires thoroughly if there are signs of wear or damage. Make sure that the type of tire on the forklift is the right type. If the wear on the tire exceeds 40%, the tire should be replaced.
2 Buy replacement tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough that will allow you to easily take out the tires.
4 To separate the tire from the rim, use the tire press and take out the old tire. Replace the tire with the new one and tightly secure. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A local repair company could repair a damaged tire on site. If this is your first call, the repair company could provide a free estimate. If the tires are very large, you will require a stationary tire press. In that case, you will have to take out the tire and bring it to a repair shop.