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The new products will not always be positioned where it makes the most sense, these products are usually stored where there is extra room. The regularly handled things are separated due to size or to storage handling requirements. Due to increased business, Stock-Keeping Units or SKUs have proliferated. Order-picking and replenishment speeds are reduced because of bad lighting. The forklift fleet is too small and a lot more round trips are required using the same machinery. Forklifts face slowdowns and detours due to poor machine maintenance and uneven floor surfaces. Inefficient warehouse design usually causes dead-end aisles and ineffective workflows.
There are 3 main areas to focus on if any of the above problems seem familiar at your place of work, or if you know ways to be much more efficient overall:
Shipping, Receiving and Storage Layout: Utilize a facility layout and draw a series of arrows reflecting the way your product flows. The best facilities provide a single direction, well-organized flow from receiving to shipping. If your arrows double backwards in any spots or go in the opposite to the desired direction or go in numerous different directions, then you have determined your inefficient spots.
When you have identified your trouble spots, work to improve access to product destinations, minimize travel distances between source and destination, reduce bottleneck places within the facility and re-vamp any forklift and high-travel congestion places.
Cross-Docking? For objects which rapidly move throughout your facility, consider cross-docking options. The cross-docked inventory is not stored in the warehouse. It is moved from inbound delivery almost directly to outbound shipping. Some of the consolidation and sorting is usually performed in the shipping areas. The simplest items to cross-dock are usually bar coded products with predicable demands and high inventory carrying costs.
The Drawbacks of LPG Propane Forklifts
Some of the key drawbacks of LPG forklifts are that compared to diesel trucks include: they are not as effective in applications which need high and or constant duty drive line torque. These models have a liability exposure, due to the possibility of a fuel system leak while the truck is located indoors. Furthermore, operators must be trained on the safe handling of propane fuel. The rearward visibility off of the counterweight's back end is restricted. This is due to the propane tank's location.
Compared to electric and diesel models, cost of fuel is higher with propane units. There are possible injury claims due to the frequency and weight which propane tanks are changed; around every 6 hours of usage unless the site has a bulk fill station situated there. Propane forklifts can be harder to start and run smoothly when they are used in cold temperatures. In remote places, propane fuel is not always available at once. In the next few decades, the cost of fossil fuels is projected to rise significantly. Consider and plan for overall expense or repair and maintenance, as well, as the entire cost of ownership to be the highest of the 3 options.
Depending on what your particular applications are, there is certainly a possibility that the LPG forklift units would be ideal for you. It is best to consider your particular lifting needs and loads as well as the types of environments you will be utilizing the equipment in to be sure that you invest in the right model to meet all your needs.
