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The first excavator prototype consisted of a machine with two industrial beams on a rotating platform fixed to a used truck. There was a telescopic cylinder which was used to move the beams back and forth. This enabled the fixed blade at the far end of the beams to pull or push the dirt. Soon improving the first design, the brothers built a triangular boom to add more strength. Also, they added a tilt cylinder that let the boom rotate 45 degrees in both directions. A cylinder was placed at the back of the boom, powering a long push rod to allow the machine to be outfitted with either a bucket or a blade attachment.
Gradall launched in 1992, with the introduction of the new XL Series hydraulics, the most ground-breaking adjustment in their machinery ever since their creation. This new system of top-of-the-line hydraulics allowed the Gradall excavator to provide high productivity and comparable power to the more conventional excavators. The XL Series put an end to the first Gradall equipment power drawn from gear pumps and low pressure hydraulics. These traditional systems effectively handled finishing work and grading but had a hard time competing for high productivity jobs.
Gradall's new XL Series excavators showed more ability to lift and dig materials. With this series, the models were produced with a piston pump, high-pressure system of hydraulics that showed distinct improvement in boom and bucket breakout forces. The XL Series hydraulics system was even developed along with a load-sensing capability. Traditional excavators make use of an operator to choose a working-mode; where the Gradall system can automatically adjust the hydraulic power meant for the work at hand. This makes the operator's general task easier and also saves fuel simultaneously.